Install the ring gear with shim in the gear case; then while holding the pinion stationary, rock the ring gear forward and back to determine if any backlash exists. All diagnostic and repair procedures are covered. . Brake fluid that has been drained or bled from the brake B. Slide the grip onto the handlebar until it is fully seated with the smooth part of the grip facing up. This manual is available for an instant download.
The meter should read 3. Completely Printable - Print Specific Information for each Repair. The manual is very easy to open and access. Rotate the bulb socket counterclockwise to release from light housing; then press in on the bulb and turn counterclockwise to release from the socket. Keep Your All-Terrain Vehicle Running Smoothly.
Press the piston into the caliper housing using hand! Engine, Transmission, Brakes, Chassis, Drivetrain, Fuel System, Electrical Circuitry, Wiring, Tools, Maintenance are to name a few, and there is much more inside. Remove the cap screws securing the upper steering 6. Account for an O-ring and a shim. Detailed illustrations, exploded diagrams, drawings and photos guide you through every service repair procedure. Install the air filter housing assembly into the mount- ing bracket and secure with two reinstallable rivets. Numbered instructions guide you through every repair procedure in a step-by-step fashion.
Remove the drain plug and drain the gear lubricant 3. Centrifugal Clutch Assembly then remove the driven pulley assembly. Suspension Front A-Arms The following suspension system components should be inspected periodically to ensure proper operation. Remove the magneto cover and account for two oil pressure relief line to the engine. If you would like also to obtain the program faster and for the version specific to mobile devices, contact us after purchase and we will send you the information, usually within 24 hours. Materials and specifications are subject to change without notice.
Install the four cap screws securing the rear driveline to the output drive flange and tighten to 20 ft-lb. Closely observe the note introducing each sub-section for this important information. Detailed illustrations, exploded diagrams, drawings and photos guide you through every service repair procedure. Leave the black tester lead connected; then connect the red tester lead to the signal lead pin S. Take care not to drop it into the crankcase.
Install the inlet pipe onto the air box; then connect to the air filter assembly making sure the boots are fully engaged. Failure to properly repair brake systems can result in loss of con- trol causing severe injury or death. Pull the steering knuckle away from the axle taking care not to damage the seals as the axle clears the knuckle. Account for the shift lever spring. To replace the back-up light bulbs, use the following procedure. Right when the transaction is made, the Manual shall be sent to you in the easy-to-access. Using a flat-blade screwdriver, turn the tensioner screw counterclockwise to apply tension to the cam chain;.
Inspect the knuckle for cracks, breaks, or excessive 1. Install the wheel and tighten using a crisscross pat- tern in 20 ft-lb increments to 80 ft-lb. Tighten the clutch cover cap screws to 8 ft-lb. Remove starter idler gears and their respective 13. The manual has detailed illustrations, diagrams, wiring schematics and specifications as well as step-by-step instructions. Inspect the cylinder for pitting, scoring, scuffing, and corrosion. Dirt and dust may get inside the engine if the element is torn.
Fill the cooling system to the recommended level position on the frame; then install the cap screws. Things went rather smoothly and the company was officially renamed Arctic Cat in 1996. Clean the bearing bores in the housing and inspect 4. In 2009, the Z1 will have 177 horsepower, 20 more hp than any other snowmobile in the world. Slide the fixed drive face assembly onto the front shaft.
Keep Your All-Terrain Vehicle Running Smoothly. Things went rather smoothly and the company was officially renamed Arctic Cat in 1996. Easily browse via drop down menus and our fully interactive page flipping technology, zoom in and out of specific material, and find everything you need quickly and easily with the powerful search feature. Inspect the cylinder for pitting, scoring, scuffing, warpage, and corrosion. Install the seat making sure it locks securely in place; then start the engine and allow to warm up while checking for leaks. . Using a sharp utility knife, split the handlebar grip 4.