Install the piston ring onto piston carefully. The third to the eleventh chapters cover engine and driving systems. Snap ring Clutch block Shock absorption rubber Check if shock absorption rubber is damage or deformation. Disconnect the headlight wire connector. Bolts and fasteners should be kept clean and dry. Remove the cam chain tensioner hex socket 1 hex socket bolt bolt from the left side of crankcase.
Replace it if exceeds service limit. The ends of rubber hoses for fuel, vacuum, or coolant should be pushed as far as they can go to their connections so that there is enough room below the enlarged ends for tightening the clamps. Remove the generator wire and pulse generator connector. Install the camshaft chain plate. Pulley surface Install siding pulley assembly onto crankshaft. All major topics are covered step-by-step instruction, diagrams, illustration, wiring schematic, and specifications to repair and troubleshoot.
Check if spring is damage or insufficient elasticity. Driving disk, driving belt, clutch, and transporting disk 3. Caution Do not damage the matching surfaces of cylinder and cylinder head. Remove the cylinder head bolts and then remove the cylinder head 4 bolts. Check if the connector is covered by the twin connector boot completely and secured properly. Bolts for the same assembly should have the same length. Remove the 1 mounting screw between the body cover and front center cover.
Cautions Do not bend the float arm of fuel unit. Install new piston pin snap ring. Install the driving pulley, belt and left crankshaft cover. Pay special attention to O-rings or oil seals because most cleaning agents have an adverse effect on them. Remove the front handle cover. Camshaft Inspection Inspect cam lobe height for damaged.
Remove the crankcase blow-by system hose from the cylinder head. Replace the bulb with new one if necessary. Install right crankcase cover onto the right crankcase. Complete following operations before disassembling crankcase. Never run your engine in a Battery emits explosive gases; flame is closed area. Run the engine for 2-3 minutes then stop, wait about 2-3 more minutes allowing engine oil to settle before checking the oil level.
And then replace with specified capacity fuse. Battery contains sulfuric acid electrolyte which can cause serious burns so be careful do not be spray on your eyes or skin. Oil seal Install the brake cam. Strap screw of guide Remove the engine suspension nut and bolt engine side , and then remove the engine. Caution Inhaling asbestos dust may cause disorders and cancer of the breathing system. Be careful not to allow oil or grease get on brake drum or linings.
Do not rotate the dipstick into engine as checking. This manual that contains all data, illustration, indication and specifications is based on current production information. Do not extend it too much. Remove the front center cover mounting screw. Service limit: Replace when it is more than 0. Components assembly directions each other.
Place a measurement cup under the draining hole. Align the split ring on the master cylinder seat with the alignment point on the handlebar. Remove the driving shaft bearing from the gear box cover with the inner type bearing puller. Store complex components such as transmission parts in the proper assemble order and tie them together with a wire for ease of installation later. Hold the driving pulley with a universal fixture, and then remove the nut and driving pulley. Apply sealant, medium strength sealant should be used unless otherwise specified. The sixteenth chapter is electrical equipment.
Apply a thin cost of grease onto the oil seal Brake cam lip and then install the oil seal onto the brake cam shaft. Wrap electrical tape around the damaged parts or replace them. The manual is shown with illustrations and focused on ¡uService Procedures ¡v, ¡uOperation Key Points¡v, and ¡uInspection Adjustment¡v so that provides technician with service guidelines. Hot components Caution Components of the engine and exhaust system can become extremely hot after engine running. In case of being spread, flush with great quantity of water immediately, and then send to hospital. Make sure the brake lining condition.